BESPOKE PROJECTS

This pneumatic assembly press for speedfit tube fittings has multiple sensors to ensure all the component parts are correctly fitted before assembly is established.

An enhanced design requested by a customer in the fluid control industry, we advanced the technical capabilities to deliver greater accuracy and capacity.

Assembly presses are utilised across multiple industries and we support numerous sectors with our presses.

Subsea hydraulics for the oil and gas industry demand exceptional accuracy in extreme working conditions.

This machine accurately tightens a range of threaded components up to a maximum torque of 800NM with an accuracy of +/- 5NM. A load cell is incorporated to provide the accurate torque measurement in conjunction with a Nord servo gearmotor. The torque values are date and time stamped then recorded in the Mitsubishi PLC/HMI and exported to a customer database.

Delivering incredible accuracy, repeatedly, alongside data acquisition, this machine guarantees full traceability for our oil and gas customer without any risks of human error.

This machine tests, forms and sorts 1800 LEDs an hour into 5 pass grades and fail. The machine feeds the untested LEDs from a Grimm bowl feeder and linear track into our custom testing transfer mechanism. Each infrared LED is tested for brightness and assuming is meets the pass grade is formed before being put into its corresponding graded bin, on the carousel below.

This machine is integrated with a Bäckman Shot Peening Machine to automatically “Scragg” a pair of automotive springs. The machine can process up to 1200 springs per hour depending on length and with a force of up to 15Kn. The pre-stressing or “Scragging” improves the performance of the spring.

This machine automatically applies a self-adhesive gasket to a range of plastic mouldings used in domestic & commercial electrical products. The mouldings have the gaskets applied in batches and then a second machine applies a range of fascias’ in different materials to customise the product.

This system automatically produces staples from band made with 250 wires at speeds of up to 320 parts per minute. Working closely with our colleagues at Rudolf Grauer AG in Switzerland we have designed and manufactured a number of systems for the handling and packing of No 10, 24/6, 26/6 and similar staples. The No 10 machine can pack up to 4800 cartons of staples each containing 1000 staples per hour, running 24 hours per day.

This machine automatically folds an outer cover around a pack of business cards after stapling them together. Careful handling of the covers is required as they have a pre-applied adhesive tape attached. Light guards are incorporated for operator safety.